Intelligent Pump Starter
Intelligent Pump Starter
1Ø & 3Ø, 50/60 Hz, 120~600 VAC, 1/3~300 HP Integrated electronic pump protection overload Power metering and data logging options
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Integrated Tru-power™ electronic motor and pump protection
- Eliminates need for costly pump protection relays
- Dry pump detection using power (nuisance trip-free); time-based automatic restart and well recovery mode
- Features a wide-range, adjustable, class 5-30 electronic overload
- Provides superior motor protection from the following conditions:
- Over/under power (dry-run)
- Over/under voltage protection
- Voltage phase loss
- Voltage and current phase unbalance
- Stalled/locked rotor
- Cycle fault
- Ground fault (UL 1053 certified)
- Voltage phase reversal
Built-in power monitoring and fault logging for easy troubleshooting
- View voltage, current, power factor, and more through an intuitive display
- Quickly identify common power problems such as phase imbalance, voltage drop, and over/undercurrent conditions to ensure proper pump operation
- Built-in fault log, counter and parameter change log: records last 15 fault types with power condition values, stores how many times each fault type has occurred (up to 255 count), and logs changes to parameter settings (e.g. FLA, OV/UV, under power)
Easy to setup and use
Inside, the display shows an easy to use menu for setting a wealth of parameters. Adjust any protective or control setting in seconds. For example, choose how long to allow for dry well recovery, set run time periods, and On/Off delays. All this with just a few intuitive keystrokes. The IPS ships with factory default settings pre-programmed for optimal submersible pump protection.
Industrial grade construction
- Door mounted heavy-duty HOA switch
- Housed in an outdoor rated, gasketed, NEMA 3R enclosure
- Multi-tap control power transformer with integrated secondary protection accommodates common motor voltages. No fuses required!
- Includes 120 VAC control power for field devices
- NEMA/IEC rated magnetic contactors feature 2.5 million electrical cycles at full rated current
Advanced programmable pump control
- Automatic fault reset
- Backspin delay - Prevents start-up while system is draining
- On and Off delay settings
- Well recovery mode (up to 48 hours)
- Minimum run time based on last input
- 12-120 V input for remote start/stop
- Dry contact input for remote start/stop
Standard circuit breaker disconnect (Service Entrance rated)
- UL 489 circuit breaker provides branch and short circuit protection
- No fuses required – saves time and money
- Lockable handle for safety
Optional Ethernet card provides time-stamped data logging, ending utility power disputes
- Download and display up to 100 faults and alarms, including operational mode and values of operation at the time of fault
- All power condition values are stored by phase for voltage, current, and power factor per fault
- Data is easily displayed and saved on any web browser using an Ethernet connection. The IPS incorporates internal web-server. No additional software required
- Time and date stamped for utility documentation
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Intelligent Pump Starter
Model No. 120 V - 230 V
1-Phase SFA
Range** (A)200 V - 460 V
3-Phase SFA
Range** (A)1-PHASE HP (UL) / Max. FLA** 3-PHASE HP (UL) / Max. SFA** Contactor
NEMA Size120 V 230 V 200 V 230 V 460 V HP SFA HP SFA HP SFA HP SFA HP SFA IPS3R-S1-J-G15 6~8 6~8 1/3 8 1 8 2 8 2 8 5 8 1 IPS3R-S1-J-G20 8~11 8~11 1/2 11 1.5 11 3 11 3 11 7.5 11 IPS3R-S1-J-G30 11~17 11~17 1 17 3 17 3 17 5 17 10 17 IPS3R-S1-J-G40 16~22 16~22 1.5 22 3 22 5 22 7.5 22 15 22 IPS3R-S1P-J-G50 20~28 20~28 2 28 5 28 7.5 28 10 28 20 28 1 IPS3R-S1P-J-G60 24~34 24~34 3 34 5 34 10 34 10 34 25 34 IPS3R-S2-J-G80 32~45 32~45 3 45 7.5 45 10 45 15 45 30 45 2 IPS3R-S3-J-G100 40~57 40~57 5 57 10 57 15 57 20 57 40 57 3 IPS3R-S3-J-G125 50~71 50~71 5 71 15 71 20 71 25 71 50 71 IPS3R-S3P-J-G150 60~85 60~85 7.5 85 15 85 25 85 30 85 60 85 3 IPS3R-S4-J-G200 80~DPV* 80~114 10 114 25 110 30 114 40 114 75 114 4 IPS3R-S4-J-G250 100~DPV* 100~DPV* 15 135 25 110 40 120 50 130 100 124 IPS3R-S5-J-G300 N/A 120~170 - - - - 50 170 50 170 125 170 5 IPS3R-S5-J-G400 N/A 160~220 - - - - 60 220 75 220 150 220 IPS3R-S5-J-G500 N/A 201~285 - - - - 100 285 100 285 200 285 IPS3R-S5P-J-G600 N/A 240~320 - - - - 100 320 100 320 250 320 5 IPS3R-S5P-J-G800 N/A 320~DPV* - - - - 125 359 150 360 300 361 - 1 & 3-Phase, 50/60 Hz, 120~460 VAC
- NEMA Type 3R Enclosed - Combination Starter
- Includes Service Entrance Circuit Breaker Disconnect
Intelligent Pump Starter with Ethernet Fault Logging
Model No. 120 V - 230 V
1-Phase SFA
Range** (A)200 V - 460 V
3-Phase SFA
Range** (A)1-PHASE HP (UL) / Max. FLA** 3-PHASE HP (UL) / Max. SFA** Contactor
NEMA Size120 V 230 V 200 V 230 V 460 V HP SFA HP SFA HP SFA HP SFA HP SFA IPS3R-S1-J-G15-E 6~8 6~8 1/3 8 1 8 2 8 2 8 5 8 1 IPS3R-S1-J-G20-E 8~11 8~11 1/2 11 1.5 11 3 11 3 11 7.5 11 IPS3R-S1-J-G30-E 11~17 11~17 1 17 3 17 3 17 5 17 10 17 IPS3R-S1-J-G40-E 16~22 16~22 1.5 22 3 22 5 22 7.5 22 15 22 IPS3R-S1P-J-G50-E 20~28 20~28 2 28 5 28 7.5 28 10 28 20 28 1 IPS3R-S1P-J-G60-E 24~34 24~34 3 34 5 34 10 34 10 34 25 34 IPS3R-S2-J-G80-E 32~45 32~45 3 45 7.5 45 10 45 15 45 30 45 2 IPS3R-S3-J-G100-E 40~57 40~57 5 57 10 57 15 57 20 57 40 57 3 IPS3R-S3-J-G125-E 50~71 50~71 5 71 15 71 20 71 25 71 50 71 IPS3R-S3P-J-G150-E 60~85 60~85 7.5 85 15 85 25 85 30 85 60 85 3 IPS3R-S4-J-G200-E 80~DPV* 80~114 10 114 25 110 30 114 40 114 75 114 4 IPS3R-S4-J-G250-E 100~DPV* 100~DPV* 15 135 25 110 40 120 50 130 100 124 IPS3R-S5-J-G300-E N/A 120~170 - - - - 50 170 50 170 125 170 5 IPS3R-S5-J-G400-E N/A 160~220 - - - - 60 220 75 220 150 220 IPS3R-S5-J-G500-E N/A 201~285 - - - - 100 285 100 285 200 285 IPS3R-S5P-J-G600-E N/A 240~320 - - - - 100 320 100 320 250 320 5 IPS3R-S5P-J-G800-E N/A 320~DPV* - - - - 125 359 150 360 300 361 - 1 & 3-Phase, 50/60 Hz, 120~460 VAC
- NEMA Type 3R Enclosed - Combination Starter
Intelligent Pump Starter
Model No. 600 V
3-Phase SFA
Range** (A)3-PHASE HP (UL) / Max. SFA** Contactor
NEMA Size600 V HP SFA IPS3R-S1-6J-G15 6~8 5 8 1 IPS3R-S1-6J-G20 8~11 10 11 IPS3R-S1-6J-G30 11~17 15 17 IPS3R-S1-6J-G40 16~22 20 22 IPS3R-S1-6J-G50 20~27 25 27 IPS3R-S2-6J-G60 24~34 30 34 2 IPS3R-S2-6J-G80 32~45 40 45 IPS3R-S3-6J-G100 40~57 50 57 3 IPS3R-S3-6J-G125 50~71 60 71 IPS3R-S3-6J-G150 60~77 75 77 IPS3R-S4-6J-G200 80~114 100 114 4 IPS3R-S4-6J-G250 100~125 125 125 IPS3R-S5-6J-G300 120~170 150 171 5 IPS3R-S5-6J-G400 160~220 200 228 IPS3R-S5P-6J-G500 201~285 250 285 5 IPS3R-S5P-6J-G600 240~289 300 289 - 3-Phase, 50/60 Hz, 600 VAC
Intelligent Pump Starter with Ethernet Fault Logging
Model No. 600 V
3-Phase SFA
Range** (A)3-PHASE HP (UL) / Max. SFA** Contactor
NEMA Size600 V HP SFA IPS3R-S1-6J-G15-E 6~8 5 8 1 IPS3R-S1-6J-G20-E 8~11 10 11 IPS3R-S1-6J-G30-E 11~17 15 17 IPS3R-S1-6J-G40-E 16~22 20 22 IPS3R-S1-6J-G50-E 20~27 25 27 IPS3R-S2-6J-G60-E 24~34 30 34 2 IPS3R-S2-6J-G80-E 32~45 40 45 IPS3R-S3-6J-G100-E 40~57 50 57 3 IPS3R-S3-6J-G125-E 50~71 60 71 IPS3R-S3-6J-G150-E 60~77 75 77 IPS3R-S4-6J-G200-E 80~114 100 114 4 IPS3R-S4-6J-G250-E 100~125 125 125 IPS3R-S5-6J-G300-E 120~170 150 171 5 IPS3R-S5-6J-G400-E 160~220 200 228 IPS3R-S5P-6J-G500-E 201~285 250 285 5 IPS3R-S5P-6J-G600-E 240~289 300 289 - 3-Phase, 50/60 Hz, 600 VAC
- NEMA Type 3R Enclosed - Combination Starter
Dimensions
Starter Height Width Depth IPS3R-S1-J-GXX 22 15 10 IPS3R-S1P-J-GXX IPS3R-S2-J-GXX IPS3R-S3-J-GXXX 32 15 10 IPS3R-S3P-J-GXXX IPS3R-S4-J-GXXX IPS3R-S5-J-GXXX 42 30 12 IPS3R-S5P-J-GXXX 48 30 16 - All measurements shown in inches
Factory Installable Options
Part Number Description IPS-MODBUS* Modbus RTU Communications Card IPS-SRG240 Surge Suppressor, 200/230 V IPS-SRG480 Surge Suppressor, 460 V IPS-SRG600 Surge Suppressor, 600 V IPS-RPL Run Pilot Light, Green IPS-FPL Fault Pilot Light, Red IPS-SPB Start Push-Button Control IPS-STSP Start/Stop Push-Button Control (In Lieu of Hand/Off/Auto Switch) IPS-24 24 VAC Control Circuit (In Lieu of 120 VAC Control Circuit) - *Cannot be installed on IPS with Ethernet Fault Logging
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Starter Type IPS - Intelligent Pump Starter Combination - Service Rated, Suitable for use as a Service Disconnect NEMA Type 3R Enclosed User Interface Settings Adjustments Internal Hand-Off-Auto Door mounted 3-position switch Standard Control Operations Inputs Voltage Auto Accepts 12-130VAC/DC.
Applying voltage will send a run command to the starter when in Auto mode.Dry Contact Auto Normally Open dry contact.
When closed, the starter will be commanded to run when in Auto mode.Shutdown Accepts 12-130VAC/DC.
Applying voltage will open the contactor and the starter will not accept a run commandHand/Off/Auto LEDs will flash. Actuator Position Switch Normally Open dry contact.
To be used in series with customer provided actuator contacts
which disable themotor starter until the actuator is in position.
(ie. The contactor will not close unless this contact is closed)Outputs Status Relay Normally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC Fault Relay Normally Open relay contact, 0.3A @ 125VAC, 1A @ 24VAC Actuator Power 120VAC, 0.25A max. Operational Overload Type Electronic, I2t trip curve Power Fail Modes Restart in last mode (Hand/Off/Auto) with no delay (default) Restart in Off mode Restart in Off mode if power failure lasts longer than 2 seconds.
Restart in last mode if power failure is less than 2 seconds.On/Off Time Delay On/Off, Adjustable: 0.1-99 seconds Fault Reset Adjustable: Manual or Automatic (default differs per motor protection feature) Environmental Ambient Operating Temp -5° to 140° F (-20° to 60° C) Ambient Storage Temp -5° to 185° F (-20° to 85° C) Relative Humidity 5% to 95% non-condensing Motor Protection Adjustment / Description Default Setting Overload Current Setting Range Differs per model Per SFA Overload Trip Class Adjustable: 5-30 10 Overload Service Factor Adjustable: 0.00-2.00 1.15 Under Power On/Off, Adjustable: 0-99% of measured electrical input On / 60% Over Power On/Off, Adjustable: 101-200% of measured electrical input On / 120% Over / Under Voltage On/Off, Adjustable: +5-25% over/under the nominal voltage setting On / 10% Voltage Phase Unbalance On/Off, Adjustable: 1-20% voltage phase deviation On / 3% Voltage Phase Loss Always On, Adjustable: 1-50% voltage phase deviation 0.1 Voltage Phase Sequence Reversal On/Off, Trips within 0.1 seconds upon voltage phase reversal detection On Ground Fault (UL 1053 Certified) On/Off, Adjustable: 1.0-9.9A On / 1A Cycle Fault On/Off, Adjustable: Trip if cycle rate exceeds 20 starts/minute On Warm Start Provision On/Off, Delays motor restart based on calculated motor temperature On SMARTSTART Protection Adjustment / Description Default Setting Current Phase Unbalance On/Off, Adjustable: 1-50% current phase unbalance On / 5% Locked Rotor / Stall On/Off, Trips within 0.5 seconds On Out of Calibration On/Off, Trips after 10 seconds if the FLA dial setting is incorrect
(set above calculated FLA range), ie.
Start current is outside of an acceptable range (fla setting * 5 < inrush < fla setting * 14).On Max Time to Start On/Off, Regardless of FLA or I2t curve, always trip at start if starting current is outside of an On acceptable range (inrush / 5) and still decreasing after 10 seconds. -
Spec Sheets
